Every single product we produce has started its life in CAD. This ensures the best prototyping and product design possible. CAD ties in and integrates with multiple steps in the manufacturing processes including laser cutting, bending, fabrication and assembly to ensure end-to-end consistent quality.

3D scanning allows for the measurement of complex geometries in a wide variety of applications. Our scanning tools can measure down to 0.2mm which is imported into CAD programming for design and prototyping. This is the perfect solution for reverse engineering products to fit into existing spaces like car chassis and engine bays making our product integrate and function with vehicles as though it came factory.

Machinery: Artec Leo
Capability: High Resolution scanning down to 0.2mm, with unlimited maximum scanning stitching scans together

Our precision laser cutting services rank among the top in Australia, offering versatile solutions for a variety of jobs that demand accuracy and quality with sheet metal. With automated pallet loading, we can efficiently handle large batch cutting on sheets up to 4×2 meters and thicknesses up to 30mm.

Machinery: LVD Phoenix FL 4020
Capability: Max Sheet size: 4X2m
Materials: Mild Steel - 25mm, Stainless Steel - 30mm, Aluminium - 30mm, Copper - 12mm, Brass - 15mm

At Boss, we use the advanced LVD Easy Form Brake Press Bender integrated with CAD-based manufacturing. Capable of handling sheets up to 3×2.6 meters, our machines efficiently process materials like Aluminium, Stainless Steel, Mild Steel, Copper, and High-Strength Steel, meeting a wide range of manufacturing needs.

Machinery: LVD Easyform
Capability: Sheet sizes up to 3X2.6m. Materials: Mild Steel, Stainless Steel, Aluminium, Copper, High Strength Steel

Our recent introduction of the Bystronic Mobile Bending Robot paired with the Xpert 80 Brake Press Bender brings a new front in efficiency and automation. This is the ideal process for larger batches of tedious jobs, speeding up the process up to 10 times quicker than traditional brake press bending.

Machinery: Bystronic Mobile Bending Robot Xpert 80
Capability: Up to 10X faster than traditional brake press bending. 
Materials include: Mild Steel – 6mm, Stainless Steel – 4mm, Aluminium – 6mm

For automated larger scale bending of sheet metal panels, our Salvagnini P4L Panel Bender offers optimal efficiency and precision in sheet metal forming. Our Panel bender benefits from CAD integration and will complete a range of bends on the one piece of sheet metal changing tooling and angles on the go.

Machinery: Salvagnini P4L-2520
Capabilities: Max Sheet Size 3X1.5m, Max Bending Length 2.5m.
Materials: Steel: 3.2mm (±90°) 2.5mm (±130°) 2.1mm (±135°)
Stainless Steel: l2.5 (±90°) 2.1 (±125°) 1.6 (±135°)
Aluminium: 4.0 (±120°) 3.5 (±130°) 3.0 (±135°)

Boss offers in-house welding and fabricating services for standard and complex projects, delivering high-quality products by certified and experienced welders. We provide fabrication solutions including MIG, TIG, welding applicable to Aluminium and Stainless Steel.

Our powder coating facilities sit amongst the best. Much of this comes down to the prep work with our multi-stage dip process. This process includes cleaning, degreasing, etching, treatment and rinsing to ensure there are no foreign substances and the product surface is completely raw for the best adhesion possible. Additionally, our dip treatment enables us to use chrome-free powder coating, a safer and more environmentally friendly option that reduces carcinogens and minimises our environmental footprint.